Solid State Fermentation Bioreactor System
Standard Stainless Steel Vessel
Available from 10L to 500L (max. 20ton), up to 70% working volume (larger volume available).
Batch, fed-batch, continuously-batch, semi-continuous and high-density batch systems.
Sterilization-In-Place (SIP), equipped with high temperature steam pipeline.
Standard sensor ports for precise measurement and control of temperature, pH, DO, antifoam, feed, aeration and pressure.
Optional Clear-In-Place (CIP), one port for cleaning device is provided at the top of the tank.
Jacket vessel allows hot water and cooler to adjust the temperature.
Standard with mechanical stirring, special stirring shaft material and precision processing. it has ideal dynamic balance performance with proper ratio of upper and lower shaft.
Standard with flat or pitched-blade- impellers; other type impellers are available.
Features of Controlling system
Multiple Control Function
Associated control: temperature, stirring speed, pH, dissolved oxygen, defoaming, airflow, tank pressure, feed amount and other direct parameters.
Remote monitoring: Suitable for smartphones, tablets, laptops and PC for instant remote monitoring.
Step control: Users can switch directly between manual control and step control and set at least 10-step control program for temperature, agitation, PH, DO and feeding.
Smart PID control
Temperature, stirring speed, Ph, DO and other parameters in the tank can be controlled by subsection curve setting according to the process requirements.
Temperature Control: Adopt PID automatic control mode; SS316L jacket base for electric heating and cold water for cooling.
Dissolved oxygen control: equipped with DO electrode and shielded conductor, DO is associated with stirring motor speed, feeding, airflow, tank pressure and other parameters.
PH value control: Intelligent PID system control built-in control peristaltic pumps for acid-alkali adjustment, with high control precision.
Antifoam control: Foams are automatically detected and the peristaltic pump is controlled to add defoamer in proportion to time.
Feeding control: Peristaltic pump switch control (manual, automatic, and off); accumulation volume control; coupled with other parameters (DO, pH, etc).
Upgrading option list
Gas mixing options: Air/O2/CO2/N2
Cleanliness detection
Online live cell detectio
Automatic vessel pressure control
Top areation
Thermal mass flow controller
CO2 detection
Redox
Exhaust detection analysis
Liquid level
Filling weighing system
Methanol and ethanol content online detection
Additional feed pump
Variable speed pump
Upper controller
Magnetic drive
Customizable blade
Vessel passivation
Custom port
Cover lifting
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Parameter
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Description
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Total volume
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5L,10L,15L,20L,30L,50L,100L,200L,500L,1000L,5KL,10KL,50KL etc.
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Working volume
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30%~50%
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Tank
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Jacket horizontal tank, made by SS316L and 304
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Stirring system
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Rotating shaft, motor drive
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Sterilization
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Sterilization in place(SIP), auto control
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Gas control
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Control by rotor meter
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Humidity control
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Through the sprinkler system to automatically adjust. Can adjust by manual.
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Temperature control
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Auto-control, electric heating range: water source add 5℃ to 70℃
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Sampling
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Manual sampling by needle type(optional)
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Pressure
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Auto control, BD pressure transmitter
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Exhaust
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Have condenser before exhaust, control by diagram valve / Proportional control valve.
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Control parameters
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10 or 15 inch touch screen , Siemens PLC with control parameters (stirring, pH, DO, temperature, feeding, alarm, gas etc.), data analysis, data record, data output, language(RU/EN/CN) and other customized functions
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Optional configuration
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Remote control, Mass flow meter(auto control gas), exhaust heating, exhaust filter, gas(CO2) exhaust analysis, Level sensor, Weight system, Printing, Siemens touch screen, Double mechanical seal, etc.
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Application
The solid state fermenter system is used in such industries as medicine, beverage, enzymic preparations,biological pesticide,etc. It is a kind of fermenter equipment with volumes of 5L-20KL with such advantages as saved investment,good aseptic performance, saved operation environment,simple maintenance,no easy pollution to the environment, etc.
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